How can we reduce picking errors and improve pick accuracy?
Quick Answer
Reduce picking errors by combining smarter warehouse layout, clear labeling, and targeted automation. Warehouse Cubed’s optimization team places high-velocity SKUs in ergonomic pick zones, installs carton-flow or conveyor modules, integrates WMS-driven pick-to-light, and reinforces processes with safety audits and training—cutting touches and boosting pick accuracy.
Detailed Answer
Warehouse Cubed attacks pick accuracy on three fronts: people, process, and place.
First, our warehouse consulting services map how orders flow today and capture mis-pick data. Using that insight, we redesign the warehouse layout so high-velocity SKUs live in dedicated pick modules or carton-flow rack at waist height, while bulky pallets remain in selective or push-back racking. Shorter travel paths and ergonomic reaches mean fewer key-stroke and counting mistakes.
Next, we layer in easy-to-read location labels, color-coded line-striping, and safety way-finding so associates always know the right bay and level. During a warehouse safety audit we also repair damaged pallet racking and add guardrails to keep product, people, and scanners where they belong.
Finally, we integrate technology that prevents errors before they happen. Conveyor systems with accumulation zones present one order at a time; pick-to-light, voice, or scanner prompts tied to your WMS check each scan against real-time inventory; and automated storage and retrieval systems (AS/RS) deliver the exact tote to the operator, eliminating guesswork. Our material handling systems integration team ensures every sensor, display, and software handshake works from day one.
Clients typically see faster lines-per-hour and sustained pick accuracy, giving distribution centers confidence to promise same-day shipping without costly returns.